LPDC AND GDC TECHNOLOGY: SAND CORES MANUFACTURING
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Fully equipped lab for inspection of incoming resin-coated sand.
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Critical To Quality [CTQ] parameters like Core-box Temperature & Curing
Time are interlocked on Core Shooters designed & implemented by our engineers.
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Experienced team for producing very delicate sand cores like water
jackets for water-cooled cylinder heads.
LPDC AND GDC TECHNOLOGY: Melting & Metal Treatments
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Stringent inward inspections of raw material (Aluminium alloy) with spectro analysis & sourcing network spread across the country.
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Raw material traceability with supplier code & heat number identification and First-In-First-Out (FIFO) followed at all stages.
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Alloy suppliers are periodically rated for their quality performance through our “Supplier Quality Assurance”.
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Wide range of Aluminium alloys like AC4B, LM16, A356 with separate melting furnaces for all alloys.
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Molten metal treatments like nitrogen degassing and fluxing are backed up by density index testing facility for checking its effectiveness.
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Microstructure analysis of alloys is carried out.
- Mechanical properties of all incoming alloys tested periodically.
LPDC AND GDC TECHNOLOGY: Die Casting
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Highly experienced die casting operations team, possessing excellent knowledge in
producing complex castings, handling different alloys, and more
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T6 heat treatment in Continuous Type Furnace with SCADA control & a Drop Bottom
Quench Furnace followed
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Stringent controls with process parameters like Metal Temperature, Die Temperature &
Hydraulic Oil Temperature, are interlocked with auto-cycle of the machine designed &
implemented by our engineers
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LPDC machines with 11 step pressurization cycles
250
MT/MONTH
Installed Capacity
DIE MAINTENANCE
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Experienced team of die maintenance engineers
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Die unloading reports along with last shot of every setup maintained with die history cards.
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In-house tool room facility is well-equipped with VMC having CAD/CAM.
